Making a Bowsaw, Part 2, the Cross Brace

I finished both handles. They are not exactly symmetrical, but hey, close enough for hand made.

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One still has a bit of bark on the back. I think I will keep it. I will try to reinforce the cracks later.

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Next step is to cut a cross brace to length. I have decided make it with a 24” blade, so I am cutting it to 26” so I have a bit extra to cut in the tenons.

The blade will be under a lot of tension so I want the ends perfectly square so the handles do not twist.

I cut a knife line square across the brace at the right length.

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Then a second line, by registering against the first line. Then again, all the way around four sides of the wood.

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Until the lines meet, assuming I got the stock square in the first place.

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I used a chisel to make a groove on the waste side of the knife line.

C0E58EE7-5883-456D-BD83-4010D8DEFBFC.gif

Then used the groove to guide my saw cut.

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I cleaned up the end grain with the chisel.

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And checked for squareness.

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The handles and cross brace.

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Next time I will cut the tenons to connect them all.

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Thanks for looking and let me know what you think,
Until next time,
@skycranehandwork

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really fun gifs too. scary watching the saw above your socks...
I know you know what you are doing though.

That’s why I mostly stick to hand tools. :)

Hey I think it looks just fine......handmade right....you ain't no cnc machine which is a good thing..

Looking really good there. What wood is that? I also mostly use hand tools and make do just fine although sometimes I wish I had a few machines to help with the finer cuts and details.

That is quartersawn sycamore. Thanks:)

I bet that is going to be a joy to use.

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