A peek at our Aquaponic tower system, (And a review of Zipgrow):

in #homesteading7 years ago

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We created our own aquaponics system a couple years ago, after much research and planning and research and research!
(Seriously, my husband spent SO many hours researching this!! More than I had patience for!)

Full disclaimer: This system has been shut down as of a few months ago. Between my husband working full time and myself trying to homeschool and manage the rest of our gardening efforts and livestock, neither one of us had the time and energy to give this system the upkeep it it needed to thrive.)

It consists of two separate, but adjacent systems, actually.

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Each system has a IBC tote, (food grade), a sump tank, (livestock tank in the ground to help keep the water cool), and one to two rows of 'Zipgrow' towers. We had gone back and forth between using towers and beds, and decided on the towers finally, due to the supposed less water usage.

Sump tank
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The towers
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The water drip tubes
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The Zipgrow Towers were an interesting design, expensive, yes, but they had potential.

In a traditional grow bed, there is a lot of surface area which facilitates a lot of evaporation, which means you are having to refill the water quite frequently. With the towers, the water is contained and much less evaporation is supposed to happen. Sounds peachy, right?

Ehh, not so much...

The system was pretty simple, you have the IBC tote with the fish inside, crapping up the water. The dirty water drains into the sump tank in the ground. There is a water pump in the sump that pumps the water up into the towers and also back into the tote. The water in the towers drains into the gutters at the bottom, and drains down into the sump. This worked well. The plants grew quite vigorously at first, (when we had time to keep up with water supplements, pest control, etc.)

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It was pretty encouraging, actually.

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However, as time went on, some problems popped up...

Now, I want to be clear, the customer service at Zipgrow was great. The towers were expensive, but well made, and I don't have any issues with that. Quality product and lots of communication between the customer and company. There is a Zipgrow facebook page that customers can join and share experiences and help out other 'Zipgrowers'. They also have an online 'aquaponics school' that you can attend. Very informative and loads of wonderful information.
Overall I would recommend doing business with this company.

My issue isn't with the Zipgrow company at all.

There are just a couple things that make these towers impractical. At least, the way we were using them. (Which is one of the recommended ways...)
First of all, when you have large plants growing in them, over time, they tend to hang down just from the weight of the plant. Tomato plants, egg plant, peppers, etc. And if you have a stem coming from inside the tower, hanging at a downward angle, with water dripping down inside the tube, what happens?!

You guessed it.

Water drips along the stalk of the plant and onto the ground!
This is one of the main things I fought with and was taking up my time. Trying and trying to get the plants and the water tubes positioned correctly so the water stayed in the tower and was not lost. Of course, I was constantly filling up the sump tanks because this task was pretty much impossible. Well, maybe we should just grow lettuce and other greens in them!
NOPE
Even the smaller plants would sit there and drip and drip.
Now, if we installed the towers OVER a grow bed, this would probably be okay. I think, honestly, that's the only way it would work.

See the wet dirt under that squash plant?
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Second issue with the towers is the drip tubes.

We used the recommended drip valves and tubing.
These darn things got clogged up OVER AND OVER AND OVER AND OVER again...
This was also a huge time waster and one of the reasons we shut it down. I was spending too much time, several times a day, unclogging these things. In the heat of summer, if I didn't catch it quick enough, the whole tower would be limp and hanging down, plants dying. Now this issue could be solved with some work, a whole different drip system without those little valves would help. But at that point we had already realized that it wasn't going to work for us so we have not yet tried to come up with an alternate system.

And the last issue that caused us to shut it down?

Pest control

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The slugs attacked the strawberries. The aphids were on everything. The stinkbugs invaded in an epic fashion and wreaked smelly havoc. Flea beetles are of the Devil. Grasshoppers munched on everything.
It was a mess.
The plants were connected to the fish, so we could not use commercial pesticides, (not that we wanted to).

We tried a few tentative things to manage the pests. Ladybugs, removing by hand, etc, but we just were not aggressive enough, and did not have the time to really get in there and manage it the way it needed to be done.

We decided that keeping the system up and running was just too much work for not enough gain.

Over time, the pests became too much, the plants needed more supplements than we could keep on top of, and the veggies just did not produce well because of their lack of care. It was taking more work and electricity than it was worth.
It was a difficult decision, but for the best. We have not got rid of our equipment. Hopefully in the future we can try aquaponics again; it really has great potential. I don't care much for the towers, but my husband wants to give them another try. Perhaps with greens only, and over a grow bed, or a LARGE drip-catching drain... I would like to try grow beds, although I do understand that evaporation may be an issue.
I'm thinking when the kids are older and able to help more, and perhaps if we have a lifestyle change which would allow my husband to work less hours, well, who knows. :)

We shall see!

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Thanks for reading, hopefully some of you out there find this information helpful!

Have a wonderful day, Steemians!

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Thank you for your honesty regarding your hydroponic experiment.
As I no doubt poorly tried to communicate in the Homesteading Challenge #6 Nature is often our best teacher. With "hydroponics" there is a model in nature that we call a swamp or pond.
The quick takeaway is that we see nutrient rich water flowing into a contained space that contains plants created to grow in a water medium. A benthic zone develops which functions similarly to a healthy soil on land. This zone maintains the balance (with all the little creatures that live there so keep them happy) that allows aquatic plants to thrive. Some terrestrial plants can be suspended in floating containers in the healthy water and will thrive. By floating they are protected from land-bound pests, but not flying pest or diseases exacerbated by a mono-culture. If you add fish you also add nutrients to the pond and other controls. Just make sure they aren't vegetarian fish. ;-)
The oriental cultures have been employing this polyculture approach for centuries with great success.

Good point!
I think with a smaller system, like we had, it is difficult to mimic all the features that you would find in a swamp or pond system in nature. That is the goal, to have things working together harmoniously, and when such is accomplished, you will find that issues with pests and whatnot will be much fewer and easier to manage...
It was our first attempt, and very much a learning experience, so I feel the next time around will be that much more successful!
Thanks for your comment!

I had the same problems with my vertical system. I solved them by replacing the gutter with a bunk feeder, adding some extra filtration, and mounting the drip fittings feeding the towers to a 1x6 and attaching a large vibratory motor to it. The motor literally vibrates the crap out of the drip fittings. Totally reduced the amount of labor required.

These are FANTASTIC ideas, thanks so much for sharing how you made it work!
Ill definitely pass these along to my husband, so we can incorporate them next time we try this...
We were thinking something wider for the drain trough, a bunk feeder would totally work. I had never thought about using something that vibrates to keep the drip tubes clear, that is GENIUS!
Thanks!!

Your post inspired me to write my own outlining how I resolved my problems. Please check it out and let me know what you think.

https://steemit.com/aquaponics/@barriault/vertical-aquaponics-problems-solved

Fantastic! I sure will :)

Did you have the same pest problems? How do you overcome the pest problem. And finally are you still growing strawberries with your system and how is it going?

Merry Christmas from the Golden D Homestead to YOUR homestead!

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THANK YOU!!
That is so sweet!
Merry christmas!!

You're welcome!!

Such a shame that time restraints have caused this fabulous system to go stagnant. It looks VERY well built!

Maybe some day you can get it up and running again!

Thank you!
We were happy with how it came out too.
I am absolutely looking forward to trying it again, making progress with what we have learned, because we learned LOTS! Hopefully we can move forward and make it to where it actually produces enough to be worthwhile. It would be fantastic to actually be able to grow most of our own food. Slowly we are working toward that goal, but sometimes the learning curve is steep. We just do our best and learn from our mistakes, that's all we can do. :D

Amazing post :) thx

Thanks for your comment! :D

Congratulations on this post :)

Haha, thanks! I went to bed and this post only had about 4-5 upvotes, and this morning it is 50! It is very encouraging!

I love this post! We have experimented with hydroponics, though on a very small scale. Thank you for the honest examination of this system, it's too bad it's not in use but I fully understand the demands of a homestead. In the near future, I would love to do a dedicated hydro/aquaponic garden. (Keeping these great points in mind!)

Thank you for the kind comment!
Yes, it took a lot of thought before we ultimately decided to shut it down... we hated to do it but we had to cut out something, and it was the best candidate.
Good luck!

I think a grow bed would work a lot better. There is a limited amount of nutrients that could drop onto the plants though the zipgrow towers. Any pictures of the fish?

Unfortunately no, I never ended up taking pictures of the fish, at least, not in the tanks. The tilapia have all been eaten, and some of the goldfish have got a reprieve and are living in the house, haha. These are a couple of the free loaders: (All 7-8in long.)

I dont know if the beds would have better nutrients, as it would be the same water either dripping through the towers, or flooding the beds... It might be easier for them to absorb them though, being flooded rather than grabbing nutrients on the way by. Food for thought...
Thanks!

I'd like to post a link to @barriault 's post about how he had these issues and overcame them! Very cool ideas, and things I'm planning on incorporating into our next system.
https://steemit.com/aquaponics/@barriault/vertical-aquaponics-problems-solved

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