Unpredictable current of the wool pellet mill
The ring die as well as the pressing roller of the wool pellet mill revolve at a constant speed, as well as the functioning state of each split second is basically the same. If the amount of feed material is unmodified, the power usage need to likewise be relatively stable, as well as the current will certainly be reviewed the electric motor. Additionally relatively secure.
When the wool pellet mill tool is functioning, we change the feeding amount as long as the product density in the feeding area is less than the optimum beginning factor of journalism location, it will straight impact the length of the effective workspace of the pressing location and the pressing area, as well as trigger the current to move.
Related post: https://richipelletizer.com/wool-pellet-machine/
The change and the adjustment of the hourly result of the wool pellet mill, and also if the thickness of the product layer in the feeding location is higher than the maximum beginning factor of the pressing area, in addition to increasing the thickness of the material layer in the feeding location, it will certainly not influence the per hour result and power consumption per unit time.
If there is any type of impact, it will certainly no longer cause changes in existing and also wool pellet mill result. Since the thickness of the product layer in the feeding area surpasses the maximum beginning point of journalism zone, the period between the pressing area and also journalism zone is constant without any modification. In the interval where the multi-feed material is located, the securing angle is more than the essential friction angle, as well as the material will not be pressed right into journalism area.
This way, with the boost of the feeding amount of the wool pellet machine, the equilibrium of in and out is damaged, and also the in is greater than the out, and also the product layer in the feeding location is It will collect thicker and also thicker up until all the spaces are filled and also blocked to the feed port, to ensure that the wool pellet machine can not function generally. Right now, the current will certainly raise.
In the actual job of the wool pellet mill, with the change of the feeding amount, the instant outcome and also the current of the primary motor will certainly transform as necessary. And also when the feeding density does not exceed the maximum beginning point of journalism area, it will not create an increasing number of material layers in the feeding location due to the increase in the amount of powder we feed.
As has been stated prior to, the area that can create instant output and also power usage changes ought to be both areas of work and also material layers - the compression area and the wool pellet piece of equipment extrusion area, so we think that the third area mentioned over- - The practical presence of the feeding location has specific problems.
That is to state, the fed product layer is dispersed in the compaction location, the extrusion area as well as the feeding area whose overall thickness does not exceed the optimum access factor of the compaction location.
The wool pellet mill will function typically under the allowable power. If the quantity is as well large and goes beyond the thickness of the optimum beginning factor of the compaction area, the material layer will certainly build up and also gradually boost, and the wool pellet making equipment will certainly not work generally. Present is varying.
Via the above evaluation, let's review some phenomena displayed by the wool pellet mill under two feasible working problems:
( 1 )When the power of the primary electric motor is not large sufficient compared with the corresponding wool pellet mill granulation specifications, the density of our feed goes to completion of the extrusion zone and the maximum entrance factor of the compression area (this will vary with the raw products, compression ratio, efficient length-diameter ratio, humidity, stress rollers and also other variable aspects to adjust accordingly), typically will not surpass the maximum starting factor, with the boost of the feeding amount, the compression location will certainly transform accordingly.
The length of the interval will be shortened, and also the interval size of the capture area will gradually boost as necessary, as well as the current of the primary motor will also slowly increase up until it gets to the optimum permitted usage. If the current gets to the defense worth we set, as well as the density of the feeding material has actually not gone beyond the density of the optimum starting point of the wool pellet maker pushing area, if the feeding amount is enhanced, the safety system will certainly act, and also the excess powder will certainly be released. In order to guarantee the typical feature of wool pellets.
( 2 ) Mean the power of the main motor is large or the motor falls short to overload after the thickness of the feeding product exceeds the density of the optimum starting factor of journalism location because of the detailed modifications of numerous variables. At this time, the powder fed to the people can not raise the moment result, neither will it create the rise of the primary electric motor current, but can just continue to boost the powder heap gathered in the machine up until the internal cavity of the wool pellet press tool is blocked.
Create the wool pellet mill to not function appropriately. Certainly, this unique phenomenon seldom happens in actual production (if the raw material dampness is also big, the effective aspect ratio is too small, the pressure roller is drastically worn and the space is not adjusted appropriately, the raw product is changed, and so on, this phenomenon might occur), this is our undesired problems.
Comprehensive analysis of the initial frequently used functioning state, it is easy to understand that on the facility that the relevant conditions are unchanged, with the change of the feeding quantity, the interval length of the compression zone as well as the extrusion zone is within a specific array Corresponding adjustments are additionally made (the feed circulation rate is decreased, the size of the extrusion area is minimized, and also the size of the compression area is extended; or else, the extrusion area is extended and the compression area is shortened), and also the feeding quantity does not surpass the pressure. When the density of the optimum starting factor of the tight area is worried, the lengths of the above 2 periods are not a constant value when this short article is composed. The larger the extrusion zone length worth, the higher the wool pellet manufacturer manufacturing efficiency as well as the longer the pellet size per extrusion per roller.
Consequently, it is concluded that the variables of current instability under the problem of regulating the feeding amount need to be explored from the moisture web content of the raw product, the effective aspect ratio is too tiny, the pressure roller is drastically worn and also the gap is not adjusted appropriately, and the raw products are replaced.
RICHI pelletizer has been established for greater than 25 years, focusing on wool pellet mill up for sale, the advancement and also manufacturing of single/complete pellet production lines such as animal feed, wool fuel, timber waste, turf, straw, natural fertilizer, and so on, and supply layout and solutions for EPC/Turnkey tasks!