How Will 4680 Batteries Affect the Global Power Battery Industry?

in #electronics3 years ago (edited)

With the advent of electrification, any modifications within the lithium batteries market will be exponentially increased. Since the introduction of the 4680 battery, the plates associated with the 4680 battery are becoming uneasy.

According to CleanTechnica estimates that global sales of electric vehicles will hit 7 million by 2021. Mainland China, Japan, and the United States are the three major markets for electric vehicles. To encourage the growth of this industry and to encourage the growth of electric vehicles, the governments from both the United States and Japan have repeatedly introduced policies about electric cars. For instance that there is a Government of the United States has introduced an "enhanced version" subsidy program that allows purchasing electric cars. It is also reported that the Japanese Government has announced that it is planning to invest approximately 100 billion dollars ($877 million) in a subsidy program to help build new battery factories for electric vehicles.

With the help of favorable policies, battery producers in Japan have increased their efforts to the layout. Recently, news of Panasonic is working on the manufacturing line for Tesla's latest Generation cylindrical batteries 4680 sparked the interest of many who work in the industry. 4680 battery.

The Energy Boost Was Activated By 4680

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Because of charging issues, electric vehicles are caught in battery life anxiety that will soon turn into a "battery contest". Tesla put its bets on the difference from"4680," the "4680" newly developed battery. The battery, as the name suggests is a 46 millimeter wide and 80-millimeter long cylindrical battery that utilizes tabless technology to increase security by using the "all-tab" connect.

In theory, cylindrical batteries could be made larger and the individual batteries can have a higher capacity (4680 batteries are around 5.5 times bigger than 2170 batteries). However, the battery does not have huge capacity in the first place, it also has to consider the difficulties of production, quick charging speed as well as heat dissipation, and other things, however, the whole chassis is an excellent battery. Tesla's latest choice is the dimension of 46mm.

In Tesla's standard scheme, the 21700 typically includes four modules, including two large modules and two smaller modules. The battery of the 21700 weighs around 312 kg and is made up of more than 4400 batteries.

4680 contains over 900 batteries that are arranged in a single module. The total capacity of this structure weighs just 12kg. The 4680 weighs 336kg as it is equipped with 960 batteries. The 4680 weighs just 90kg due to certain optimizations to BMS. Its weight is 474kg for 21700 and just 438kg for the 4680. 21700pack weighs 170whip kg. 4680 is 215wh/kg.

Based on the results of the research according to the results of the investigation, in this particular version of 4680 cells, the positive material is the 811 ternary high nickel system, while that of the electrode on the negative is synthetic graphite (with the development of further technology, it could be converted into negative electrodes made of silicon).

The operating voltage of this cell will be 2.8V Mel 4.2V The designed speed of charging time is between 20 minutes and 80percent The weight of the cell is around 355g and the life span of 1ram 3C is 1500 degrees (80 percent retention of capacity).

With these design specifications that a 4680-cell battery built on CTC can produce 95 kilowatt-hours equivalent to 21700-kilowatt hours and the capacity of the battery pack increases by approximately 15 percent.

Tesla's "Tabless" Technology

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Like the name suggests that it is the case that an electrode lug is the negative and positive batteries' electrodes. It is the conductor made of metal that connects the negative and positive electrodes out of the cell and serves as the interface that connects the [battery] (https://www.easybom.com/c/battery-products) and the circuit outside for charging and charging and. This is not the copper sheet that is on the exterior of the cylindrical battery that we can see, but a connector within the battery that is typically welded to the negative and positive current collector (aluminum foil or copper foil). The fundamental concept behind this 4680 tabless technology is clear The so-called tabless is complete of the polar lug.

This all-polar tabless technology which is also the largest alteration to how the inside structure is constructed of the battery 4680, can solve the present problem of rapid heating of the charge. However, manufacturing difficulties are increasing exponentially. Since battery companies must use lasers to join the tabs. The polar tab and the actual needs for manufacturing capacities and the equipment used are very demanding.

From the standpoint of research from a research perspective, there are two methods to achieve an all-polar tab:

1.) cut before winding: according to calculations the material is cut into many pieces before winding, and the piece that is cut during winding forms straight which is then welded. In this way, the yield could reach 60% plus

2.) initial laser-die cutting winding, and finally, laser die cutting white copper foils after winding, which demands precise precision. If there's an opening between two copper foil layers the energy generated by the laser is big, which can cause various gaps between the different copper foils. This may be possible to cut the thickness of the material. This causes the internal resistance to be different. In this way, the yield can be increased to 70%+

It is likely that the Automobile Industry Will Not Be the only direction for 4680 Batteries

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In addition to the electric automobile batteries, Musk disclosed a different area of 4680 batteries-energy storage. In the year 2000, Tesla applied for a patent for "fluorophosphate additive compounds and their methods to create batteries for energy storage". According to the data available, the patent pertains to the improvement of battery chemistry used in storage systems for energy. Electrolytes will be created to enhance the capacity of batteries, while also reducing their price, and could be used in the 4680 battery.

We all know that aside from creating rockets and vehicles Musk's other venture is in the solar industry. According to news reports from overseas, Musk has said that through the installation of Tesla solar panels as well as Powerwall battery storage for homes the value of homes could be increased, and the solar industry can be promoted continuously. So, can 4680 batteries find an important spot in Musk's solar company? Based on Musk's design of the entire chain of the industry it's not impossible.

According to reports, the worldwide built capacity for Tesla's Powerwall energy storage power station has surpassed 250000. The device utilizes an elongated lithium battery for the cell. Its capacity can be as high as 13.5kWh. It is important to note that Powerwall Energy Storage Power Station is coupled with a Tesla solar roof for power generation to offer family members with energy storage solutions.

(by [_Easybom_] (https://www.easybom.com/))

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